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A bigger windshield for the Super Meteor

924GTR

Finally made it
Location
Red Wing, MN USA
I managed to solve my quest for a larger windshield for my Super Meteor. I was thoroughly disgusted with the tiny thing that RE called a windshield. I generally wear a half helmet and I suppose that the factory windshield was OK when wearing a full-face. I adapted a windshield made for a Harley Road King which just happened to have the dimensions I was looking for. (4 inches taller and 4 inches wider) I had to fab up some brackets that would adapt the factory windshield mounts to the slightly modified Road King braces. I cut a stencil on my cricut machine and painted the inside of the windshield to hide the new brackets and the dash stuff.
RK windshield.jpg
 

924GTR

Finally made it
Location
Red Wing, MN USA
Here goes. A lot of stuff has to happen to do this and I'm sure I've left out some activity. Feel free to question me and I'll try to respond.

The windshield chosen was from Amazon. It's intended to fit a 1994-2003 Harley Davidson Road King. It was chosen because of its dimensions. The headlight opening is 10" wide. The distance from the headlight opening is about 20". The overall width is about 22.4". When fastened to the windshield, the brackets are 13" apart. Just about perfect for my needs. For $80 I was willing to take a chance on it.

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The big brackets that come with the windshield need to be cut. Follow the straight edge of the upper part of the bracket and draw a line down through the lower part. A white paint pen works great for this. That other wiry-looking thing in the picture isn't fastened on to the bracket. It will not be used.

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Ok. Let's get into the homemade brackets for attaching this to the bike. Keep in mind that this is a replacement for the OEM factory windshield and will use the factory mounts. There will need to be a lot of trial and error fitting when doing this. Also keep in mind that 2 brackets need to be made. One for the left side and one for the right side. They are mirror images of each other. My brackets were made from scrap pieces of aluminum. I don't have any idea grade of aluminum it is.
The overall length of the brackets is 6.75".
When installed the brackets are 13" apart.

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The homemade brackets use the factory mounting holes. The brackets are 2 main pieces that were pop riveted together to make a 90 degree angle shape.

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I'm going to split the post here...
 

924GTR

Finally made it
Location
Red Wing, MN USA
The width of the brackets on the side mounted to the original factory brackets is about 2 3/16". The holes for the M5 screws are drilled as necessary to give the 13" spacing. I attached aluminum 3/16" thick pads to the to the brackets at the holes to provide a little bit more thickness and strength to the ears of the bracket. The pads were attached using JB Weld and clamped until cured before drilling.

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The angled side of the homemade bracket is 20 degrees and the angled plate is 5" long. Three holes for M6 screws were drilled along the angled edge. Three holes seems to be plenty. I just did a 1000 mile Iron Butt ride with absolutely no windshield problems.

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Once you get the brackets mounted in place on the factory brackets, assemble the windshield with the cut brackets. Place the assembled windshield on your new brackets and clamp it in place. Using your white paint pen, mark the windshield brackets through the homemade bracket holes. Disassemble the windshield and drill out the holes you marked. There should be at least 6 of them (3 on each side).

Assemble the whole works and see how it fits. If you like it, take everything apart and paint it.

When the paint's dry, put it all back together and enjoy!

A few other notes...
I used a foam can koozie to provide about .5" of space around the headlight housing when fitting up the windshield. That will leave enough space so that nothing rattles later.

You will be doing A LOT of assembling and disassembling. Measure twice (or more) and cut once.

I have a pretty decent arsenal of tools. I have a drill press, band saw, belt grinder, bench grinder, etc. These tools make the job much easier than using all hand tools. BTW, you need a bunch of hand tools too!

I made some assumptions in this description that the reader has some skills and can make some determinations from the pictures.

Here's a couple more pictures that may be of some value.

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