I've got the standard Hitchcocks +Amal +rewiring+ expertly done squish unshouded inlet valve Hitchcocks pipe. Based on my experience the only place that that a radical valve timing works is on the race track, 500 or 535. My local expert opined that it was about as twice as much as is normally done, but given the unadjustability of the cams it's either or. Years ago Yamaha brought out a race kit for their SRX600 single. When tested it it was slower on the road as it had lost the midrange grunt. I had similar experiences with my KLX 250 singles. One had the Kawasaki optional race cam, fine for racing but it lost some [much needed] low end grunt, so worse on the trail. The simplest cheapest mod for the 535 is the Big Gulp air filter arrangement; makes a huge difference and takes half an hour to fit. The standard arrangement blocks the air intake. The Hitchcocks airbox mods simply tinker round the edges of a poor flowing design.
Once fitted the bike revs more freely and loses nothing any where else. It also makes the cam timing mod utterly pointless. I had to go up one on the main jet. After a rebuild and head and exhaust work my bike is running leaner on the cutaway, takes longer to run cleanly, running in so no idea yet about the main jet. The engine might produce more power with a 34 but the only easily fitted one is an Amal Mk2 Concentric, and the bodies are no longer made, and anyway after blowing the big end I'll try and keep nearer the engine's proscribed rev limits where a bigger carb makes less sense..
I'm aiming for Venom type performance, not Thruxton.